Production Concepts for Inductive Power Transfer Systems for Vehicles

The option of wireless energy transmission in electric vehicles can become the main market driver for due to its distinct advantages, such as range, weight, or costs, over conventional conductive charging solutions. In addition great potential, which different research work and realized systems have already shown, there are new requirements associated production networks automotive industry must be addressed at an early stage. Furthermore, no solutions currently exist industrial these components. This paper presents components feasibility power vehicles. addition, required value chains processes inductive transfer systems, final assembly induction coils, has been developed FAU, will presented. These include developing a winding process on 15-axis special machine, ultrasonic crimping litz wire ends, vacuum potting.